Chapter One
Composites Additive Manufacturing—Why Now?
1.1 3dpbm Research’s studies on composites AM
1.1.1 From the early days of composites AM to mass production
1.2 The global composites materials market today
1.2.1 Key growth drivers in traditional composites manufacturing
1.2.2 Key materials and processes in traditional composites manufacturing
1.3 Objective of this report
1.4 Methodology
1.4.1 Note on the impact of COVID-19 on the composites AM market
1.5 The market for composites additive manufacturing 2020–2030
1.5.2 Key adoption verticals and applications for composites AM
1.5.3 Note on the sustainability of composites additive manufacturing
1.6 Relevant funding activities in composites AM
1.7 Key takeaways about the composites AM market
Chapter Two
A New Era for Composites AM Technologies
2.1 The composites AM hardware market
2.1.1 The composites AM hardware market today
2.2 Chopped fiber AM technologies and markets
2.2.1 Cartesian filament extrusion systems and OEMs
2.2.2 Cartesian pellet extrusion (LFAM)
2.2.3 Powder bed fusion (PBF)
2.3 Continuous fiber AM technologies and markets
2.3.1 Cartesian extrusion systems and OEMs
2.3.2 Robotic extrusion
2.3.3 Other hybrid technologies and processes
2.3.3.1 3D composite tape laying
2.3.3.2 Composite injection molding
2.3.3.3 Composite 3D lamination
2.3.3.4 3D printed composite tooling
2.4 Ten-year forecast for composites AM Hardware
2.4.1 Ten-year forecast of chopped fiber composites AM hardware
2.4.2 Ten-year forecast of continuous fiber composites AM hardware
2.5 Key takeaways about composites AM hardware
Chapter Three
From Powders to Tapes: Evolution of Composite Materials for AM
3.1 The composites AM materials market today
3.1.1 Types of composite materials used in AM
3.1.2 Composites AM market shares
3.1.2.1 Market shares of raw materials manufacturers in composites AM
3.1.2.2 Leading third-party composites AM materials manufacturers
3.1.2.3 Composites AM materials market shares of hardware manufacturers
3.2 Composites AM materials for AM considered in this report
3.2.1 Composite filament materials for AM
3.2.2 Composite pellet materials for AM
3.2.3 Composite powder materials for AM
3.2.4 Continuous fiber materials for AM
3.3 Ten-year forecast of the composites AM materials market
3.3.1 Ten-year forecast for composites AM materials by reinforcement material type
3.3.2 Ten-year forecast for composites AM materials by reinforcement material form
3.3.3 Ten-year forecast for composites AM materials by matrix material type
3.3.4 Ten-year forecast for composites AM materials by matrix material form
3.4 Key takeaways about composites AM materials
Chapter Four
The Road to Composites AM for Mass Production
4.1 Composites AM parts production
4.1.1 Filament extrusion 3D printed composite parts
4.1.2 Pellet extrusion 3D printed composite parts
4.1.3 Powder bed fusion 3D printed composite parts
4.1.4 Continuous fiber 3D printed composite parts
4.2 Composites AM service providers
4.2.1 Types of composites AM service providers
4.2.1.1 Composite functional prototyping services
4.2.1.2 Composite tooling production services
4.2.1.3 Composite final parts production services
4.3 Relevant CAD/CAE/CAM/FEA software for composites AM
4.3.1 Composites AM software from hardware manufacturers
4.3.2 Composites AM software from leading engineering software companies
4.3.3 Advanced controller software for composites
4.4 Composites AM Adopters and Relevant Case Studies
4.4.1 Aerospace
4.4.2 Industrial tooling/robotics
4.4.3 Automotive
4.4.4 Consumer products
4.4.5 Medical
4.4.6 Maritime, energy and construction
4.5 Forecast for Revenues by Vertical Adoption and Part Types
4.6 Key takeaways about composites AM adoption
Appendixes
Appendix I: Selected Case Studies
Appendix II: Key Companies
Appendix III: Glossary of Terms
Figures
Fig. 1-1: Time line of recent major milestones in composites AM
Fig. 1-2: Types of Companies Present in the Composites AM Market
Fig. 1-3: Composites AM Market Revenues ($US M) Forecast by Segment
Fig. 1-4: Composites AM Revenues CAGR by Market Segment
Fig. 1-5: Expected YoY Growth of Composites AM Revenues
Fig. 2-1: Diagram of Composites AM Hardware Technologies
Fig. 2-2: Composites AM Hardware Revenue Market Shares 2020
Fig. 2-3: Chopped Fiber Cartesian Filament Extrusion HW Market Share
Fig. 2-4: Chopped Fiber Cartesian Filament Extrusion HW Models
Fig. 2-5: Chopped Fiber Cartesian Pellet Extrusion HW (LFAM) Market Share
Fig. 2-6: Chopped Fiber Cartesian Pellet Extrusion HW Models
Fig. 2-7: Chopped Fiber PBF HW Market Share
Fig. 2-8: Chopped Fiber PBF-Ready Hardware Models
Fig. 2-9: Continuous Fiber Cartesian Extrusion HW Market Share
Fig. 2-10: Continuous Fiber Filament Cartesian Extrusion Hardware Models
Fig. 2-11: Robotic Extrusion (Chopped/Continuous) Market Share
Fig. 2-12: Robotic Extrusion Hardware Models
Fig. 2-13: Total Composites AM Hardware Units Demand
Fig. 2-14: Total Composites AM Hardware Installed Base
Fig. 2-15: Total Composites AM Hardware Revenues ($US M)
Fig. 2-16: Chopped FRP HW Units Demand Forecast
Fig. 2-17: Chopped FRP HW Units Installed Base
Fig. 2-18: Chopped FRP HW Average Price Trend ($US K)
Fig. 2-19: Chopped FRP HW Revenues Forecast ($US M)
Fig. 2-20: Continuous FRP HW Units Demand Forecast
Fig. 2-21: Continuous FRP HW Units Installed Base
Fig. 2-22: Continuous FRP HW Average Price ($US K)
Fig. 2-23: Continuous FRP HW Revenues Forecast ($US M)
Fig. 3-1: Composite AM Materials Market Share 2020
Fig. 3-2: Composite AM Materials: Raw Materials Manufacturers Market Shares 2020
Fig. 3-3: Composite AM Materials: Third-Party Supplier Market Shares 2020
Fig. 3-4: Composite AM Materials: AM Hardware Market Shares 2020
Fig. 3-5: Commercially Available Composite Filament Materials for AM
Fig. 3-6: Commercially Available Composite Pellet Materials for AM
Fig. 3-7: Commercially Available Composite Powder Materials for AM
Fig. 3-8: Commercially Available Continuous Composite Materials for AM
Fig. 3-9: Composites AM Materials Demand (t) by Reinforcement Material Type
Fig. 3-10: Composites AM Materials Average Price ($/kg) by Reinforcement Material Type
Fig. 3-11: Composites AM Materials Revenues ($US M) by Reinforcement Material Type
Fig. 3-12: Composites AM Materials Demand (t) by Reinforcement Material Form
Fig. 3-13: Composites AM Material Average Price ($/kg) by Reinforcement Material Form
Fig. 3-14: Composites AM Material Revenues ($US M) by Reinforcement Material Form
Fig. 3-15: Composites AM Material Demand (t) by Matrix Material Type
Fig. 3-16: Composites AM Material Average Price ($/kg) by Matrix Material Type
Fig. 3-17: Composites AM Materials Revenues ($US M) by Matrix Material Type
Fig. 3-18: Composites AM Materials Demand (t) by Matrix Material Form
Fig. 3-19: Composites AM Materials Average Price ($/kg) by Matrix Material Form
Fig. 3-20: Composite Material Revenues ($US M) by Matrix Material Form
Fig. 4-1: All Composite 3D Printed Parts (Millions of Units) by Part Type
Fig. 4-2: All Composite 3D Printed Part Revenues ($US M) by Part Type
Fig. 4-3: All Composite 3D Printed Part Revenues CAGR by Part Type
Fig. 4-4: Filament Extrusion 3D Printed Composite Parts (Millions of Units)
Fig. 4-5: Pellet Extrusion 3D Printed Composite Parts (Millions of Units)
Fig. 4-6: Powder Bed Fusion 3D Printed Composite Parts (Millions of Units)
Fig. 4-7: Continuous Fiber 3D Printed Composite Parts (Millions of Units)
Fig. 4-8: Composites AM Service Providers
Fig. 4-9: Composite AM Software
Fig. 4-10: Composites AM Prototype Revenues ($US M) by Adoption Segment
Fig. 4-11: Composites AM Tools Revenues ($US M) by Adoption Segment
Fig. 4-12: Composites AM End-use Parts Revenues ($US M) by Adoption Segment