Metal AM Market Opportunities and Trends

Chapter One

Has the time come for metal AM in mass production?

1.1 About this report

1.2 Methodology

1.2.1 Data collection

1.2.1.1 Metal AM Hardware

1.2.1.2 Metal AM Materials

1.2.1.3 Metal AM Services

1.2.2 Forecasting model

1.3 The market for metal AM

1.3.1 Hardware

1.3.1.1 Powder Bed Fusion

1.3.1.2 Directed Energy Deposition

1.3.1.3 Bound Metal Printing

1.3.1.4 Consolidation AM technologies

1.3.2 Metal AM materials

1.3.3 Metal AM services

1.4 Estimating the TAM for metal AM applications

1.5 Key players in metal AM

1.6 10-year forecast of metal AM demand and revenue opportunities

1.6.1 From niche, to serial, to mass manufacturing

1.7 Highlights from this chapter

 

Chapter Two

How metal AM technologies are evolving to meet production
requirements 

2.1 Overview of metal AM hardware technologies

2.2 Powder Bed Fusion technologies

2.2.1 Laser Powder Bed Fusion (L-PBF)

2.2.1.1 Key evolutionary trends

2.2.1.2 Key vendors and systems

2.2.2 Electron Beam Melting (EBM)

2.2.2.1 Key evolutionary trends

2.2.2.2 Key vendors and systems

2.3 Binder-based technologies

2.3.1 Metal Binder Jetting

2.3.1.1 The metal binder jetting process

2.3.1.2 Key evolutionary trends

2.3.1.3 Key vendors and systems

2.3.2 Bound Metal Printing

2.3.2.1 Key evolutionary trends

2.3.2.2 Key vendors and systems

2.4 Directed Energy Deposition technologies

2.4.1 Laser Directed Energy Deposition (L-DED)

2.4.1.1 Key evolutionary trends

2.4.1.2 Key vendors and systems

2.4.2 Wire Arc Additive Manufacturing (WAAM)

2.4.2.1 Key evolutionary trends

2.4.2.2 Key vendors and systems

2.4.3 Electron Beam Additive Manufacturing (EBAM)

2.4.3.1 Key evolutionary trends

2.4.3.2 Key vendors and systems

2.5 Other technologies

2.5.1 Consolidation technologies

2.5.1.1 Key vendors and systems

2.5.1.2 Kinetic Consolidation (Cold Blown Powder)

2.5.1.3 Ultrasound Consolidation (UAM)

2.5.1.4 Friction Consolidation

2.5.2 Material Jetting technologies

2.5.2.1 NanoParticle Jetting (NPJ)

2.5.2.2 Liquid Metal Printing

2.6 State of the metal AM hardware market in 2020

2.6.1 Metal AM hardware unit sales analysis 2020

2.6.2 Metal AM hardware revenues analysis 2020

2.7 10-year forecast of metal AM hardware demand and revenue opportunities

2.7.1 Metal AM hardware unit sales forecast 2020–2030

2.7.2 Metal AM hardware revenues forecast 2020–2030

2.7.3 Metal AM hardware installed base forecast 2020–2030

2.8 Highlights from this chapter

 

Chapter Three

How metal material companies are scaling up production 

3.1 Overview of available metal AM materials

3.1.1 Atomized Metal Powders

3.1.1.1 Water atomization

3.1.1.2 Gas atomization

3.1.1.3 Plasma atomization

3.1.1.4 Other atomization technologies

3.1.2 Metal Wire

3.1.2.1 Metal wire vs metal AM powder costs

3.1.3 Bound Metal Products

3.1.3.1 Bound metal products for material extrusion

3.1.3.2 Bound metal products for stereolithography

3.1.4 Other forms of metal materials for AM

3.2 Metal alloys for AM

3.2.1 Iron-based alloys in additive manufacturing

3.2.1.1 Stainless steels

3.2.1.2 Maraging/tool steels

3.2.1.3 Additional notes on steels for AM

3.2.1.4 Steel applications in AM

3.2.2 Titanium and titanium alloys

3.2.2.1 Titanium and titanium alloy applications in AM

3.2.3 Aluminum alloys

3.2.3.1 Aluminum and aluminum alloy applications in AM

3.2.4 Nickel alloys

3.2.4.1 Nickel superalloy applications in AM

3.2.5 Cobalt-chromium alloys

3.2.5.1 Cobalt-chromium alloy applications in AM

3.2.6 Copper

3.2.6.1 Copper applications in AM

3.2.7 Refractory metals

3.2.7.1 Refractory metal applications in AM

3.2.8 Precious metals

3.2.8.1 Precious metal applications in AM

3.2.9 Amorphous metals

3.2.9.1 Amorphous metal applications in AM

3.3 State of the metal AM materials market in 2020

3.3.1 Understanding metal AM materials demand in 2020

3.3.2 Understanding metal AM materials revenues in 2020

3.3.3 Material Revenues by Industry

3.4 10-year forecast of demand and revenue opportunities for metal AM materials

3.4.1 10-year forecast of metal AM material demand 2020–2030

3.4.2 10-year forecast of metal AM material revenues 2020–2030

3.5 Highlights from this chapter

 

Chapter Four

How metal AM service providers are shaping the AM factories of
tomorrow 

4.1 Types of metal AM service providers

4.1.1 Design and prototyping services

4.1.2 Small and medium-size specialized metal AM service providers

4.1.3 Large metal AM service providers and AM factories

4.1.4 AM material manufacturers offering AM services

4.1.5 AM hardware providers and AM service networks

4.1.6 Vertical AM part suppliers

4.2 Metal AM production workflows

4.2.1 Metal AM software

4.2.1.1 DfAM in the end-to-end integrated AM production workflow
4.2.1.1  CAE and topology optimization
4.2.1.2 CAM
4.2.1.3 MES
4.2.1.4 Simulation
4.2.1.5 Process monitoring
4.2.1.6 Networking and security

4.2.2 Metal AM post-processing and automation systems

4.2.2.1 Metrology and inspection
4.2.2.2 NDT systems
4.2.2.3 HIP and thermal treatment
4.2.2.4 Sintering furnaces
4.2.2.5 Powder sieving and recycling
4.2.2.6 Support removal and cleaning
4.2.2.7 Finishing and polishing

4.3 State of the metal AM services market in 2020

4.3.1 Metal AM services: machines and revenue analysis

4.3.2 Metal AM services: parts and material volume analysis

4.3.3 Metal AM services: part size–specific revenue generation analysis

4.4 10-year forecast of materials consumption, parts produced, and revenue opportunities for
metal AM service providers

4.4.1 Metal AM services: forecast of metal materials demand 2020–2030

4.4.2 Metal AM services: forecast of metal AM parts demand 2020–2030

4.4.3 Metal AM services: forecast of metal AM parts revenues 2020–2030

4.5 Geographic analysis of the metal AM service market

4.6 Highlights from this chapter

 

Chapter Five

A preview of key vertical markets

5.1 Aerospace and Defense

5.2 Industrial Parts and Tools

5.3 Automotive, Transportation and Motorsports

5.4 Medical and Dental

5.5 Energy and Maritime

5.6 Consumer Products and Other Markets (Jewelry, Education, Construction, Etc)

5.7 Highlights from this chapter

 

Figures

Fig. 1-1: Metal AM revenue opportunity segments today and relational

interconnections

Fig. 1-2: Metal AM hardware technology families and overlaps

Fig. 1-3: Revenues in key industry segments for metal AM ($US B) 2020 vs 2030

Fig. 1-4: Key metal AM market operators

Fig. 1-5: 10-year forecast of total metal AM market revenues ($US M) 2020–2030

Fig. 1-6: 10-year forecast of YoY growth for total metal AM market revenues ($US M)

2020–2030

Fig. 1-7: 10-year forecast of total metal AM market revenues ($US B) 2020 vs 2025

vs 2030

Fig. 1-8: Metal AM market CAGR

Fig. 1-9: 10-year total metal AM market share forecast by core segment 2020 vs

2030

Fig. 2-1: Map of commercially relevant metal AM technologies and companies

Fig. 2-2: Key benefits and challenges of L-PBF technology

Fig. 2-3: Key L-PBF systems for production

Fig. 2-4: Key benefits and challenges of EBM technology

Fig. 2-5: Key EBM systems for production

Fig. 2-6: Key benefits and challenges of metal binder jetting technology

Fig. 2-7: Key metal binder jetting systems for production

Fig. 2-8: Key benefits and challenges of BMP technologies

Fig. 2-9: Key BMP systems for production

Fig. 2-10: Key benefits and challenges of L-DED technology

Fig. 2-11: Key L-DED systems for production

Fig. 2-12: Key benefits and challenges of WAAM technology

Fig. 2-13: Key WAAM systems for production

Fig. 2-14: Key benefits and challenges of EBAM technology

Fig. 2-15: Key EBAM systems for production

Fig. 2-16: Key benefits and challenges of consolidation technologies

Fig. 2-17: Key consolidation systems for production

Fig. 2-18: Top 10 companies by metal AM hardware units sold in 2020

Fig. 2-19: Top 10 metal AM hardware systems by units sold in 2020

Fig. 2-20: Top 10 companies by metal AM hardware generated revenues in 2020

Fig. 2-21: Top 10 metal AM hardware systems by generated revenues in 2020

Fig. 2-22: Metal AM hardware revenues market share by technology in 2020

Fig. 2-23: Metal AM hardware revenues market share by technological family in

2020

Fig. 2-24: Metal AM hardware revenues ($US M) by technology 2020 and YoY growth

for 2021

Fig. 2-25: Metal AM hardware revenue market share by vertical adoption segments

in 2020

Fig. 2-26: Top 10 countries producing hardware by revenues ($US M) in 2020 and

2021 YoY growth

Fig. 2-27: 10-year forecast of metal AM hardware unit shipments by technology

Fig. 2-28: 10-year forecast of metal AM hardware unit shipments by material form

Fig. 2-29: 10-year forecast of metal AM hardware unit average prices ($US K) by

technology

Fig. 2-30: 10-year forecast of metal AM hardware revenues ($US M) by technology

Fig. 2-31: 10-year forecast of metal AM hardware revenues CAGR by technology

Fig. 2-32: 10-year forecast of YoY growth for metal AM hardware revenues ($US M)

2020–2030

Fig. 2-33: 10-year forecast of metal AM hardware unit installed base by technology

2020–2030

Fig. 2-34: 10-year forecast of HW unit installed base by material form and YoY

growth 2020–2030

Fig. 3-1: A comparison of wire and AM powder pricing

Fig. 3-2: Markforged bound metal filament offer

Fig. 3-3: Common third-party bound metal filament products and pricing

Fig. 3-4: Unique commercial metal AM material products considered in this report by

metal type

Fig. 3-5: Common steel alloys available commercially for AM

Fig. 3-6: Common titanium alloys available commercially for AM

Fig. 3-7: Common aluminum alloys available commercially for AM

Fig. 3-8: Common nickel alloys available commercially for AM

Fig. 3-9: Common cobalt alloys available commercially for AM

Fig. 3-10: Common copper alloys available commercially for AM

Fig. 3-11: Common refractory metal alloys available commercially for AM

Fig. 3-12: Common precious metal alloys available commercially for AM

Fig. 3-13: Number of unique metal AM material products offered by company

Fig. 3-14: Top 10 metal AM material companies by material sold 2020

Fig. 3-15: Volumes by metal (t) in 2020 and YoY growth for 2021

Fig. 3-16: Volumes (t) by material form in 2020 and YoY growth for 2021

Fig. 3-17: Volumes (t) by country in 2020 and YoY growth for 2021

Fig. 3-18: Top 10 metal AM material companies by generated revenues in 2020

Fig. 3-19: Revenues ($US K) by metal in 2020 and YoY growth for 2021

Fig. 3-20: Revenues ($US K) by material form in 2020 and YoY growth for 2021

Fig. 3-21: Revenue share by industry

Fig. 3-22: 10-year forecast of metal AM material demand (t) by metal 2020–2030

Fig. 3-23: Average price of metal AM materials ($US/kg) by metal 2020–2030

Fig. 3-24: Approx. highest and lowest prices ($US/kg) of metal AM material

considered

Fig. 3-25: 10-year forecast of total metal AM material revenues ($US M) and YoY

growth 2020–2030

Fig. 3-26: 10-year forecast of metal AM material revenues ($US M) by metal 2020–

2030

Fig. 3-27: 10-year forecast of metal AM material revenues CAGR by metal 2020–

2030

Fig. 3-28: 10-year forecast of metal AM material revenues YoY growth trend 2020–

2030

Fig. 4-1: Top 10 metal AM service providers by revenues in 2020

Fig. 4-2: Top 10 metal AM service providers by number of metal AM systems

Fig. 4-3: Revenue market share by the number of metal AM systems installed

Fig. 4-4: Average revenue per metal AM system ($US K) by number of metal AM

systems installed

Fig. 4-5: Top 10 metal AM service providers by number of metal AM parts produced

Fig. 4-6: Top 10 metal AM service providers by metal AM material consumption

Fig. 4-7: Typical applications for different part sizes considered in this report

Fig. 4-8: Revenues ($US K) by metal AM part size (kg) in 2020

Fig. 4-9: Number of metal AM parts produced by part size (kg) in 2020

Fig. 4-10: Average price ($US) of metal AM parts by part size (kg) in 2020

Fig. 4-11: Revenue generated per metal AM system ($US K) by average part weight

(kg) in 2020

Fig. 4-12: 10-year forecast of metal AM services metal material demand (t) 2020–

2030

Fig. 4-13: 10-year forecast of metal AM services metal material demand (t) by

technology 2020–2030

Fig. 4-14: 10-year forecast of powder-only metal material demand (t) 2020–2030

Fig. 4-15: 10-year forecast of metal AM parts produced (thousands) 2020–2030

Fig. 4-16: 10-year forecast of metal AM parts produced (thousands) by part weight

(kg) 2020–2030

Fig. 4-17: 10-year forecast of parts produced (thousands) by vertical adoption

segment 2020–2030

Fig. 4-18: 10-year forecast of metal AM services revenues ($US M) by part size (kg)

2020–2030

Fig. 4-19: Forecasted CAGR of metal AM services revenues by part size (kg) 2020–

2030

Fig. 4-21: Top 10 countries by number of metal AM parts produced by metal AM

services in 2020

Fig. 4-22: AM parts produced by metal AM services by geographic region in 2020

and 2030

Fig. 4-23: Top 10 countries by metal material consumption (kg) in 2020 and YoY

growth for 2021